SAMPLE PROJECT · Invented data, read-only · Back to xpcspine.com
XPC Spine PM3-REBUILDPaper Machine 3 Press and Dryer Section Rebuild
Help
OverviewPre-task plansPermitsInspectionsCorrective actionsIncidents and near missesStop workToolbox talksObservationsTraining and cardsLift plans

All lift plans

Lift plan RB01-1: BB-1 Remove blow box BB-1 ?

APPROVED Prepared by R. Okafor, Apex Rigging lift planner 2026-09-30 · approved by Jordan Pike, PM 2026-10-07

Item weight
2,740 lb
From the drawing
Source: lift_plan
Gross load calc
5,262 lb
item + 22 rigging + 2,500 hook block
Source: lift_plan, rigging_gear, lift_crane
Capacity at radius calc
120,000 lb
Machine room crane (60t)
Source: lift_chart, lift_crane
% of chart calc
4.4%
critical over 75%, not allowed over 90%
Source: lift_plan, lift_chart
Sling load per leg calc
1,582 lb
2 of 2 legs carrying at 60°
Source: lift_plan

Load and rigging

ItemQtyWLL lbWeight lb
BB-1 Remove blow box BB-112,740
SH-30 Screw-pin shackle, 3.25 t26,5006
SL-20 Round sling, 8 ft, vertical28,40016
Hook block, Machine room crane (60t)12,500
Gross load5,262

Crane, path and people

Crane
Machine room crane (60t) (Overhead bridge crane, rated 120,000 lb, inspected 2026-06-23)
Set-up
n/a
Pick
Blow box lifting lugs between dryers · EL 128
Set
Tending aisle · EL 100
Exclusion zone
Machine room tending-side aisle barricaded from the dryer to the laydown, basement below closed
Wind limit
n/a
Lift director
M. Alvarez, Apex Rigging lift director
Operator
Demo Mill crane operator
Rigger
K. Brandt, Northfield Millwright rigger
Signal person
S. Whitfield, Apex Rigging signal person
Schedule
RB01 Remove blow box BB-1, 14-Jan-27 to 14-Jan-27

Checks

PASSCrane capacity5,262 lb gross is 4.4% of 120,000 lb. Limit 90%; over 75% is a critical lift.
PASSSling angle60° from horizontal; under 45° raises sling tension sharply and under 30° is not allowed.
PASSSH-30 shackleWLL 6,500 lb against 1,582 lb per leg (2 legs carrying at 60°)
PASSSL-20 slingWLL 8,400 lb against 1,582 lb per leg (2 legs carrying at 60°)
PASSPeople namedLift director, operator, rigger and signal person named.
PASSExclusion zoneMachine room tending-side aisle barricaded from the dryer to the laydown, basement below closed

A cross-check for the lift team. The crane manufacturer's chart, the rigging ratings and the qualified lift director's sign-off govern the lift.

Lift made

Cancel

Change the plan

Load
Crane
Rigging
People and area