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XPC Spine PM3-REBUILDPaper Machine 3 Press and Dryer Section Rebuild
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Lift plan RF07-1: FR-07 Remove felt roll FR-07 (top felt) ?

DRAFT 1 FAIL Prepared by R. Okafor, Apex Rigging lift planner 2026-09-30

Item weight
12,411 lb
From the drawing
Source: lift_plan
Gross load calc
16,079 lb
item + 1,168 rigging + 2,500 hook block
Source: lift_plan, rigging_gear, lift_crane
Capacity at radius calc
120,000 lb
Machine room crane (60t)
Source: lift_chart, lift_crane
% of chart calc
13.4%
critical over 75%, not allowed over 90%
Source: lift_plan, lift_chart
Sling load per leg calc
13,218 lb
2 of 2 legs carrying at 28°
Source: lift_plan

Load and rigging

ItemQtyWLL lbWeight lb
FR-07 Remove felt roll FR-07 (top felt)112,411
SH-20 Screw-pin shackle, 8.5 t217,00024
SL-10 Round sling, 12 ft, vertical221,20044
SP-03 Felt roll lifting beam, 10 t, 26 ft120,0001,100
Hook block, Machine room crane (60t)12,500
Gross load16,079

Crane, path and people

Crane
Machine room crane (60t) (Overhead bridge crane, rated 120,000 lb, inspected 2026-06-23)
Set-up
n/a
Pick
Roll journals in the felt run · EL 136
Set
Felt roll rack, tending aisle · EL 100
Exclusion zone
Machine room tending-side aisle barricaded from the dryer to the laydown, basement below closed
Wind limit
n/a
Lift director
M. Alvarez, Apex Rigging lift director
Operator
Demo Mill crane operator
Rigger
K. Brandt, Northfield Millwright rigger
Signal person
S. Whitfield, Apex Rigging signal person
Schedule
RF07 Remove felt roll FR-07 (top felt), 14-Jan-27 to 14-Jan-27
Notes
Sling angle too flat with the 12 ft round slings; rework the hitch or use longer slings.

Checks

PASSCrane capacity16,079 lb gross is 13.4% of 120,000 lb. Limit 90%; over 75% is a critical lift.
FAILSling angle28° from horizontal; under 45° raises sling tension sharply and under 30° is not allowed.
PASSSH-20 shackleWLL 17,000 lb against 13,218 lb per leg (2 legs carrying at 28°)
PASSSL-10 slingWLL 21,200 lb against 13,218 lb per leg (2 legs carrying at 28°)
PASSSP-03 spreader or lifting beamWLL 20,000 lb against 12,411 lb
PASSPeople namedLift director, operator, rigger and signal person named.
PASSExclusion zoneMachine room tending-side aisle barricaded from the dryer to the laydown, basement below closed

A cross-check for the lift team. The crane manufacturer's chart, the rigging ratings and the qualified lift director's sign-off govern the lift.

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Load
Crane
Rigging
People and area